REDUCE POWER.
INCREASE OUTPUT.
STOP DOWNTIME.

US Engineers manufactures precision screw barrels and spare parts for plastic extrusion lines — and optimizes HDPE pipe and recycling lines for better output and lower power consumption. Based in Patiala, Punjab. Supplying manufacturers across India, UAE, Saudi Arabia, and Africa.

HDPE PipePP WovenPVC PipeRecycling LinesBlown Film
20+
Years Group Experience
Punjab
Based in Patiala
↓ Power
After Optimisation
48hr
Emergency Turnaround

The Cost of Inefficiency

ARE THESE PROBLEMS
COSTING YOUR PLANT?

Every hour your line runs below potential, you are losing money. These are the exact pain points we solve — permanently, not temporarily.

Electricity Costs Rising

Worn screws and barrels make your motor work significantly harder than it should. Every hour of inefficiency burns money you don't need to spend.

📉

Output Below Capacity

Degraded geometry means lower melt pressure, poor mixing and reduced throughput — your line never hits rated capacity.

Product Quality Failures

Pipe wall irregularities, surface defects and dimensional inconsistency fail IS:4984 and EN 12201 quality checks.

🔧

Screw & Barrel Wear

Abrasive fillers and poorly selected materials accelerate wear beyond acceptable tolerances within 3,000 hours.

🛑

Unplanned Downtime

Emergency shutdowns, rework batches and unscheduled maintenance stall production for days — costing lakhs.

🌡️

Inconsistent Melt Quality

Poor melt homogeneity causes degradation, black specks and carbon contamination across the melt zone.

A WORN SCREW QUIETLY COSTS YOUR PLANT

LAKHS EVERY YEAR IN WASTED POWER & LOST PRODUCTION

Most plant owners don't realise it until they see the numbers side by side

Check My Line Efficiency

What We Manufacture & Deliver

INDUSTRIAL SOLUTIONS
BUILT FOR YOUR MACHINE

01

Precision Screw Manufacturing

For HDPE, PP, PVC, LDPE, Recycling

  • Custom screw geometry engineered for your polymer
  • Surface hardening and coating options for long service life
  • Barrier, mixing & metering zone optimization
  • Reverse-engineered OEM replacements with improved specs
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02

Barrel Manufacturing & Reboring

Single & Twin Screw Barrels

  • Machined to very tight tolerances for a precise fit on your extruder
  • Hard-lined barrel interiors for longer wear life
  • Full-length dimensional inspection before dispatch
  • Corrosion-resistant alloy options for PVC processing
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03

Extrusion Line Optimization

Energy Reduction & Output Improvement

  • Process audit: screw speed, melt temp, amperage draw
  • Identify sources of power waste and melt instability
  • Screw geometry recommendations for 15–30% power savings
  • Throughput improvements without capital expenditure
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04

Spare Parts Supply

All Major OEM Machines Supported

  • Die heads, breaker plates, adapters, feed throats
  • Heater bands, thermocouples, barrel flanges
  • Supply across North India and export to UAE, Gulf & Africa
  • Genuine & equivalent spares for imported machines
Get Quote on WhatsApp

Rooted in 20 Years of Industry Know-How

TECHNICAL COMPETENCE.
MEASURABLE RESULTS.

Part of GS Tanghi Industries — an established engineering group with over 20 years in the plastic extrusion industry in Punjab. The same experience, supplier relationships and technical know-how that built that business is what drives everything we make here.

Application Engineering, Not Just Manufacturing

We don't simply copy your old screw. We analyse your polymer, L/D ratio and output targets — then design geometry that delivers results.

Quality Checks on Every Component

All screws and barrels go through dimensional verification before dispatch. We provide documentation with every job so you know exactly what you're installing.

Local. Fast. Accountable.

Based in Patiala, Punjab. We understand your machines, materials and urgency. Emergency parts delivery available pan India.

You See the Difference on Your Control Panel

After installation, the difference shows up as lower amperage draw and better output — on your actual machine, not in a brochure. We encourage you to compare before and after.

Talk to Our Engineer

Our Engineering Process

FROM AUDIT TO
COMMISSIONING

Every engagement follows a structured technical process — no guesswork, no generic solutions.

01

Understanding Your Problem

We start with a conversation — over WhatsApp or a call. You tell us your machine details, what's changed, and what you're seeing on the production floor. That's enough for us to get started.

02

Failure Analysis

Worn screws and barrels are measured and inspected. The wear pattern tells us the root cause — whether it's material selection, screw design, or how the machine is being run.

03

Engineering & Design

Screw geometry is redesigned for your specific resin grade, L/D ratio and output target. No generic replacements.

04

Precision Manufacturing

Machined, heat treated and surface finished to specification. Every component is checked before dispatch and ships with a job report so you know exactly what you're receiving.

05

Installation Support

Once the part reaches you, we stay on call. If you have questions during fitting or first run, we walk you through it over WhatsApp — until your line is running smoothly.

Industries & Applications Served

WHO WE SERVE IN
INDIA & BEYOND

HDPE Pipe Manufacturing (IS:4984)
Plastic Recycling Lines
PP Woven Sack Extrusion
PVC Pipe & Profile
Drip Irrigation Tubing
Blown Film Lines
Compounding & Masterbatch
PE Sheet & Geomembrane

Exporting from India

SUPPLYING HDPE PIPE MANUFACTURERS
IN UAE, GULF & AFRICA

HDPE pipe demand is growing rapidly across the Gulf and Africa — and so is the need for reliable, cost-effective screw barrels and extrusion spare parts. European and Chinese suppliers are expensive or inconsistent. We offer Indian precision manufacturing with direct communication, competitive pricing, and full technical support over WhatsApp.

🇦🇪 UAE & Dubai

Serving HDPE pipe and plastic processing plants across Dubai, Sharjah, Abu Dhabi and the Northern Emirates. Indian-made parts at a fraction of European cost.

🛢️ Saudi Arabia & Gulf

Infrastructure growth across KSA, Qatar, Kuwait and Oman is driving HDPE pipe demand. We supply screw barrels and extrusion parts for plants serving these markets.

🌍 Africa

Rapid urbanisation across East, West and Southern Africa is creating strong demand for HDPE pipes for water and irrigation. We support manufacturers in these growing markets.

📦 Why Source from India?

Competitive pricing compared to European suppliers. Better consistency than most Chinese alternatives. WhatsApp-accessible technical support. Fast shipping via air or sea freight.

Enquiries welcome from UAE, Saudi Arabia, Qatar, Kuwait, Oman, and all African markets

Send us your machine details and current screw/barrel specs — we'll respond with pricing and lead time.

Send Export Enquiry

Client Results

RESULTS FROM THE PRODUCTION FLOOR

"After US Engineers looked at our screw design, our power consumption came down noticeably on our 90mm HDPE line. The machine is running smoother and the output is more consistent."

Rajinder Singh

— HDPE Pipe Manufacturer, Ludhiana

"We were getting 180 kg/hr on our recycling extruder. After their new screw, we're consistently hitting 240 kg/hr with no increase in motor load. Outstanding results."

Suresh Kumar

— Recycling Plant Owner, Jalandhar

"The barrel work they did on our line has held up very well. Service life has improved significantly compared to what we were getting before. Very professional team."

Harpreet Bhatia

— PP Pipe Extrusion Unit, Amritsar

No Equipment Needed

THINK YOUR LINE HAS A PROBLEM?
CHECK THESE 6 THINGS RIGHT NOW.

You don't need any special instruments. Everything below can be observed from your machine's own control panel and production floor.

1

Check the amps reading on your panel

Your extruder control panel shows a current reading (amps). If it's running higher than it used to for the same speed and material, your screw is working harder than it should — a clear sign of wear.

2

Measure your kg/hr output

Weigh what your line produces in one hour. Compare to what it used to give or what the machine is rated for. A drop in output without changing anything else points to internal wear.

3

Look at your pipe or product surface

Rough surface, flow marks, pitting or streaks on your pipe or film are signs of poor melt quality — usually caused by worn screw geometry or temperature inconsistency.

4

Watch what comes out during purging

Black specks, yellow or brown streaks, or burnt material during purge means polymer is sitting and degrading somewhere in the melt path — a screw or head geometry problem.

5

Check head pressure gauge

If your head pressure is lower than it used to be, or it fluctuates during a steady run, your screw is likely not building proper melt pressure — a sign of wear in the metering zone.

6

Note how long your screw has run

If your screw has been running continuously for several years with abrasive or filled materials and has never been checked, it almost certainly needs inspection — even if nothing seems obviously wrong yet.

Found one or more of these signs?

Share your observations with us on WhatsApp — no visit needed to start the conversation.

Discuss on WhatsApp

YOUR LINE IS LOSING MONEY RIGHT NOW.

WhatsApp Now Request Callback

What We Make

OUR PRODUCTS
BUILT TO YOUR SPECIFICATION

Every component is made to order. Share your screw diameter, machine make and application — we'll manufacture to fit.

Screws & Barrels

Single Screw

For single screw extruders across HDPE, PP, PVC and recycling applications. Custom geometry per your material and output.

Single Screw Barrel

Precision bored barrels with hard-lined interiors. Manufactured to match your extruder's specifications exactly.

HDPE Pipe Extrusion Screw & Barrel

Purpose-built for HDPE pipe lines. Designed for consistent melt quality, stable head pressure and efficient output.

Recycling / Granule Making Screw & Barrel

Designed to handle regrind, film fluff and mixed plastic waste. Wear-resistant and built for continuous operation.

Die & Head Components

Die Head

Pipe and profile die heads for HDPE, PVC and PP lines. Replacement or custom-built to your pipe size range.

Die

Outer die rings for pipe extrusion. Manufactured to precise dimensions for wall thickness consistency.

Mandrel

Inner mandrels for pipe die heads. Controls bore diameter and wall uniformity. Made to your pipe size specification.

Sizer

Vacuum sizers for HDPE and PVC pipe lines. Controls outer diameter and roundness immediately after the die.

Pipe Clamps

Clamps and fittings for pipe extrusion lines. Standard and custom sizes available.

Don't see exactly what you need?

We manufacture to order. Share your drawing, old part or machine model — we'll work from that.

Enquire on WhatsApp

Get in Touch

LET'S SOLVE YOUR
PRODUCTION PROBLEM

Lead Time

3–4 Weeks

Delivery

EX Works, Patiala

Export

GST Invoice + COO

Tell us your machine model, the problem you're facing and your monthly output. We'll come back with a practical solution — not a sales pitch.

Location

E-28, Focal Point, Patiala

Fastest Response — WhatsApp

Open WhatsApp Chat

Request a Consultation

We respond within 2 business hours

Or message us directly on WhatsApp for instant response

ENQUIRY RECEIVED

We'll respond within 2 business hours. For urgent requirements, use WhatsApp.

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